High-Performance Wear-Resistant Ceramic Concrete Pump Pipeline for Sany Zoomlion XCMG Schwing and Putzmeister

In the construction industry, efficient and stable delivery of concrete is a key link in the smooth progress of construction. As the core component of concrete delivery, the wear resistance, durability, and reliability of pump truck pipelines directly determine the construction efficiency and quality. Today, we solemnly introduce you to a high-performance product tailored for pump trucks such as Sany, Zoomlion, XCMG, Schwing, and Putzmeister - wear-resistant ceramic pump truck pipelines (ceramic lining of concrete pump truck pipelines), which will bring unprecedented efficiency and guarantee to your concrete delivery tasks.

Wear-resistant ceramic pump truck pipelines are an innovative concrete delivery solution. It forms a strong and wear-resistant lining layer by inlaying high-wear-resistant ceramic sheets on the inner wall of the pump truck pipeline. This unique design not only effectively resists the strong wear of the inner wall of the pipeline by concrete during the delivery process, but also significantly extends the service life of the pipeline, reducing the maintenance cost and replacement frequency of the equipment. Its appearance is the standard pump truck pipeline shape, the inner wall is smooth and flat, the ceramic sheets are tightly inlaid, and there are no gaps, ensuring smooth delivery of concrete without obstruction.

Core Features
Ultra-high wear resistance: Lined with alumina ceramic (Mohs hardness ≥ 9), the wear resistance is 5 to 10 times higher than that of ordinary steel pipes, and can effectively resist the impact and wear of hard particles such as sand and gravel in concrete.
Impact-resistant design: The ceramic layer adopts an embedded process and combines high-strength adhesives to ensure that it does not fall off during high-speed concrete transportation
Lightweight optimization: Compared with traditional alloy wear-resistant pipes, the weight is reduced by 20%, reducing the load of the pump truck
Standard adaptation: Meets the mainstream pump truck pipeline specifications (DN125/DN150, etc.) of Sany, Zoomlion, Xugong, Putzmeister, etc.
Smooth inner wall: The ceramic lining has a smooth surface and a low friction coefficient, which makes concrete transportation smoother, reduces transportation resistance, improves transportation efficiency, and reduces energy consumption
Customized design: The pipe size, length, and connection method can be customized according to different pump truck brands and specific working conditions, and perfectly adapt to various types of equipment.

Product Advantages
Lifespan increased by 8-10 times: In the transportation of high-grade concrete above C60, the service life is far longer than that of ordinary steel pipes
Reduce the risk of pipe blockage: The ceramic inner wall is smooth, which reduces concrete adhesion and improves pumping efficiency
High cost performance: 30% lower cost than imported alloy wear-resistant pipes, and maintenance costs are saved by 50%+

Applicable working conditions
High-rise building pumping: Ultra-high pressure concrete delivery (such as above 60MPa)
Commercial concrete mixing station: High-intensity, high-frequency pump truck operation
Tunnel/bridge construction: Concrete delivery containing aggregates (stone, gravel)

The difference between ceramic pump pipes and ordinary pump pipes

Product parameters

Material Features

Alumina ceramic lining: Made of high-purity alumina powder, it is precisely molded and sintered at high temperatures. Its hardness is as high as HRA90 or above, and it has excellent wear resistance, which can effectively resist the erosion and wear of materials such as concrete. At the same time, alumina ceramics have stable chemical properties and good resistance to corrosive media such as acids and alkalis.

Steel pipe: Use high-quality steel, such as Q235B or 20# steel, to ensure the strength and rigidity of the pump pipe. The steel pipe and the ceramic lining are tightly combined through a special process to form a solid composite structure, ensuring that the pump pipe does not deform or break during high-pressure pumping.

FAQ

Q1: Will the ceramic layer fall off?
A: Using high temperature sintering + prestressed composite process, through 100,000 times of pressure pulse test, the ceramic layer peeling strength is ≥15MPa.

Q2: What is the minimum order quantity?
A: We support single sample testing, and we offer tiered quotes for bulk orders (with shipping discounts).

Q: Is the product installation complicated?
A: The product design fully considers the convenience of installation. The installation process is simple and easy to understand, without the need for professional tools and complicated operations. We will also provide detailed installation instructions and video tutorials to ensure that customers can easily complete the installation.

Q: Is the product quality guaranteed?
A: Our wear-resistant ceramic pump truck pipes have passed a number of international authoritative quality certifications, such as ISO 9001 quality management system certification, and the product quality is guaranteed. We guarantee 60,000 cubic meters of ceramic elbows. During the warranty period, if the damage is caused by product quality problems, we will replace it for you free of charge.